Chemical Corrosion of Metals

Chemical corrosion of metals, in general terms, proceeds as diffusion of metal particles (ions or atoms) through a film formed by the corrosion products. This film grows larger over time. From the air (or another medium, for example, water), oxygen ions or atoms diffuse in the opposite direction.

At the first stage, adsorption of the oxidizer itself occurs on the metal. The process can be described by the formula:

Me + O2 = Me/2O — this means a surface covered with adsorbed O2. This is an ionic bond — the metal gives up two electrons to oxygen.

In some metals, corrosion proceeds with self-inhibition; for example, aluminum forms aluminum oxide on the surface, and further chemical corrosion of the metal does not occur.

Chemical corrosion of metal chimko.com

Corrosion Protection

  • Alloying — a special additive is added to the base metal. For example, stainless steels.
  • Protective films — coating the surface with a low-permeability substance. For example, varnish or paint, which prevent contact between the metal and the oxidizer. This does not protect against corrosion, but only greatly slows down absorption and further processes.
  • Priming — often applied before painting. Primer also does not protect against corrosion but serves as an additional barrier against the penetration of the oxidizer. Red lead (orange lead) is considered the most effective primer.
  • Phosphating — solutions are applied to the surface: phosphoric acid and other orthophosphates (for example, of zinc, iron, or manganese).
  • Electrochemical protection — in industry, a metal product is placed in a zinc phosphate solution and an alternating current is applied. This is usually done for better adhesion of the surface to the paint applied later.
  • Silicate coating — coating with porcelain or glass-like materials (for example, enamels). Such materials are impermeable to oxidizers even at high operating temperatures, but they are very susceptible to thermal fluctuations and mechanical shocks.
  • Cement coatings — everyone remembers the pipes that children like to climb on. Such pipes are coated with cement, but it flakes off under mechanical impact.
  • Metal coatings — naturally coated with another metal (different from the one being protected). These coating metals must themselves have low susceptibility to corrosion.
  • Corrosion inhibitors — this is one of the most effective methods. More details in a separate article on corrosion inhibitors. The following materials are most often used:
  1. Sodium nitrite — part of saline solutions
  2. Sodium dichromate
  3. Amines
  4. Starch
  5. And many others, depending on the required protection conditions.

You can buy sodium nitrite and sodium dichromate wholesale from our company by writing to order@chimko.com or calling us at +7(495)133-02-40

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